How Thermal Inkjet Coders Can Improve Packaging Line Optimization

Integrating thermal inkjet (TIJ) coders into production and packaging lines ensures efficiency, accuracy, and compliance for high-speed manufacturing. AT Information Products provides expert installation, calibration, and training to guarantee optimal performance in real-world production environments.

1. Selecting the Right Thermal InkJet Printer for Your Production Line

Choosing the correct TIJ coding solution depends on key factors such as:

• Production environment – Will the coder face dust, moisture, or washdowns?
• Production speed and volume – How many products per minute require marking?
• Material compatibility – Will the coder print on cartons, flexible films, plastics, or rigid substrates?
• Compliance and traceability – Do regulations require batch numbers, barcodes, expiration dates, or serialization?

Identifying these factors ensures seamless TIJ integration for optimal production efficiency.

2. Determining Optimal Printer Placement for Efficiency

Proper TIJ coder placement is crucial for high-speed packaging line optimization. The printer must align with the packaging workflow, allow quick access for cartridge changes and maintenance, and maintain consistent print quality at fast production speeds.

3. Secure Mounting for Precision Coding

Once the placement is finalized, our engineers install custom mounting solutions to keep the coder stable and precisely positioned. This prevents misalignment and ensures accurate, reliable marking on every package.

4. Connecting and Integrating with Your Packaging Line

The TIJ coder is seamlessly integrated with your production automation system, synchronizing real-time printing with existing workflows for smooth operation.

5. Ink Supply Optimization for Continuous Operation

A properly configured ink supply system ensures uninterrupted printing with consistent ink flow, minimizes downtime due to ink shortages, and maintains high-quality, smudge-free prints on a variety of substrates.

6. Software Configuration for High-Precision Coding

Our engineers optimize TIJ printing software to:

• Adjust print resolution, font size, and alignment
• Control variable data such as barcodes, batch numbers, and expiration dates
• Match print speed with production rates for seamless output

7. Testing and Calibration for Accuracy

Comprehensive testing and calibration ensure the coder is properly aligned with packaging materials, print quality meets regulatory and branding standards, and adjustments are made for optimal performance and minimal waste.

8. Maintenance Planning for Longevity

While TIJ printers are low-maintenance, regular care is required for consistent results. Our engineers provide printhead cleaning procedures for extended lifespan, cartridge replacement guidance to prevent print defects, and troubleshooting support for any operational concerns.

9. Operator Training for Seamless Workflow

We provide training for machine operators to confidently operate and troubleshoot the coder as needed. This includes hands-on guidance on using the TIJ system, performing routine maintenance, and making necessary adjustments.

10. Final Integration Testing for Reliability

Before full deployment, our engineers conduct final system tests to verify that the coder integrates seamlessly with your packaging machinery, all software configurations function properly for automated printing, and the system meets production demands without errors or disruptions.

Optimize Your Packaging Line with Expert TIJ Integration

Looking to integrate a thermal inkjet coder into your high-speed packaging line? Contact AT Information Products at (201) 529-0202 or email [email protected] to learn how our coding and marking solutions can improve efficiency, compliance, and traceability in your production process.